Shaping graphite through surface tension

Surface tension is the convenient mechanism for synthesis of round graphite shells less than ~5 millimeters wide.  The template for such round shells can be the exterior of a molten metal droplet, as shown in optical images of a typical synthesis procedure.  Concave melt surfaces also work, as shown by numerous graphite bubbles produced by splat cooling

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Where large or electrostatically stressed samples begin to tear away from their supports, the origami graphite shells have areas of non-spherical curvature, as shown in this micrograph.

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